Objective
We offer design & manufacture of reverse engineering component parts and assemblies, ranging from simple machined sleeves through to complete machines, so It is not necessary to buy a new pump simply because spare parts are not available as the pump model is no longer manufactured and even we can utilize reverse engineering to upgrade the hydraulic and material. Egaserve reverse engineering services workflow includes a variety of innovation and state-of-the-art technology solutions:
- Rigorous process and design control procedures to provide a competitive and reliable alternative
- Portable all-in-one coordinate-measuring machine (CMM) for advanced laser scanning of intricate components
- Sophisticated 3D modeling and deviation analysis software capabilities
- Proprietary engineering standards in conjunction with industry standards
- Integrated manufacturing process via Egaserve spare parts services to provide component repeatability with a high degree of accuracy
Typical services
Reverse engineering enables the duplication of an existing part by capturing the component's physical dimensions, features, and material properties:
- Creation of CAD models as the basis for future reproduction
- Perfect reproduction of spare parts including turned and cast parts for any types and brand of pumps
- Reverse engineering to improve the hydraulic and material
- Assess unusual wear areas and recommendation for corrective action
Customer advantages
Advantages of the Egaserve reverse engineering services for our customers:
- Replacements for original parts that are no longer available
- Improved lead time and delivery
- Quality engineered components at a more cost effective price when compared with the OEM
- Engineering solutions can be offered to enhance efficiency, improve performance and reduce component wear
- Improved mechanical and hydraulic performance
- Parts can be fabricated for pumps from any manufacturer
Process timeline
Process flowchart of Egaserve reverse engineering services:
- Measurement & data capture: If a drawing is not available, we use specialized equipment to measure and digitize the geometry of a sample part
- Materials analysis & 3D design: Our experts then rationalize the data into a 3D model. Metallurgical, design or hydraulic upgrades are provided if required
- Moulding: Based on the 3D model, the mould is created using a machine patterns
- Casting: In the next step, the raw part is cast and we pour many different alloys to meet customer requirements
- Machining: Final process steps such as machining, balancing and testing are performed
Measurement & data capture
Materials analysis & 3D design
Moulding
Casting
